How can I tell if my machine is misaligned?
A machine is likely misaligned when it shows increased vibration levels, abnormal bearing temperature rise, or unusual wear on bearings, couplings, or seals. Other indicators include abnormal noise under load, higher energy consumption, and measurable changes in motor current draw. When two or more of these symptoms occur at the same time, the probability of misalignment is high, and corrective alignment should be performed immediately to prevent further damage.

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Can I afford Alignment?​

Our alignment costs are in line with industry standards because they reflect the specialized equipment, certified technicians, and precision tolerances required to prevent mechanical stress on rotating assets. These costs are minor compared to the financial impact of a catastrophic failure, including extended downtime while a replacement machine is sourced, secondary damage, and emergency repair call-outs—all of which can exceed the price of alignment by an order of magnitude. In other words, can you afford not to align your equipment?

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When Should I Align My Equipment:

Equipment should be aligned any time it is moved, whenever new machines or components are installed, and immediately if any symptoms of misalignment are observed. Moving or installing equipment can shift shaft positions, loosen couplings, or introduce mechanical stress, while operational symptoms—such as increased vibration, abnormal bearing temperatures, or unusual wear—indicate that alignment is no longer within specification. Performing alignment at these key moments ensures optimal performance, prevents premature component failure, and reduces the risk of costly downtime.

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How is the Alignment Performed?

The alignment procedure begins with a thorough inspection of the machine, including bearings, couplings, and mounting points. Initial measurements of shaft positions, vibration levels, and angular offsets are recorded using precision alignment tools. Based on these measurements, adjustments are made to correct misalignment, which may involve repositioning machinery, shimming, or adjusting couplings. After corrections, final measurements are taken to verify that the alignment falls within manufacturer-specified tolerances. The procedure concludes with documentation of the alignment results, ensuring a reference for future inspections and preventive maintenance.

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Can I Automatically Monitor my Machine Health?
While we do not currently offer automatic alignment sensors, we partner with vibration analysis experts who can assess overall machine health, including misalignment detection, bearing condition, and other critical factors. Implementing a regular schedule of vibration analysis provides early warning of developing issues, helps prevent unexpected downtime, and ensures that alignment and other maintenance needs are addressed proactively.